Product Details: Conveyor Belt Hydraulic Automatic Deflection Roller
1. Product Overview
The Conveyor Belt Hydraulic Automatic Deflection Roller is a cutting - edge solution engineered to ensure precise, automated alignment of conveyor belts in industrial material - handling systems. Leveraging hydraulic drive and intelligent sensing technology, it effectively corrects belt misalignment in real - time, minimizing material spillage, reducing belt wear, and enhancing the overall efficiency and reliability of conveyor operations.
2. Core Components & Specifications
| Component/Parameter |
Details |
| Hydraulic Drive System |
- Type: Double - acting hydraulic cylinder
- Pressure Range: 1.5-3.0 MPa
- Response Time: ≤ 0.5s (from detection to adjustment) |
| Deflection Roller |
- Material: High - strength carbon steel (surface option: chrome - plated or rubber - covered)
- Diameter: 89mm, 108mm, 133mm (customizable)
- Length: Matches common conveyor belt widths (500-2400mm) |
| Sensing & Control |
- Sensors: Photoelectric/ultrasonic (detection accuracy: ±1mm)
- Controller: PLC - based intelligent control
- Communication: Optional MODBUS for remote status monitoring |
| Structural Design |
- Adjustable Deflection Angle: ±3°-±5°
- Mounting: Modular bracket (compatible with I - beam, C - channel frames) |
| Environmental Adaptation |
- Temperature Range: - 20ºC-+80ºC (special coatings for extreme temps optional)
- Protection Rating: IP65 (dust - and water - resistant) |
3. Key Functional Advantages
3.1 Automated Real - time Correction
Equipped with high - precision sensors, the roller detects belt misalignment instantly. The hydraulic system then triggers rapid angle adjustment (≤0.5s response), actively guiding the belt back to the center path. This eliminates manual intervention for misalignment issues, even in high - speed (≤4m/s) or heavy - load (≤5000t/h) conveyor operations.
3.2 Adaptive Performance
The roller dynamically adapts to varying operating conditions:
- Load Changes: Maintains stable correction under fluctuating material volumes (e.g., bulk ore, granular chemicals).
- Belt Speed: Effective for slow - speed (0.5m/s) to high - speed (4m/s) conveyor systems.
- Complex Layouts: Ideal for curved conveyors or systems with frequent start - stop cycles, ensuring consistent alignment.
4. Application Scenarios
4.1 Heavy - Duty Industries
- Mining: Corrects misalignment in long - distance ore conveyor belts (e.g., coal, iron ore transport), reducing downtime from belt damage.
- Port Logistics: Ensures stable operation of container unloading conveyor systems, preventing container - loading delays caused by belt misalignment.
4.2 Precision - Required Sectors
- Food & Pharmaceutical: Maintains hygienic, spill - free conveying (rubber - covered rollers prevent material contamination).
- Automotive Manufacturing: Aligns conveyor belts for component assembly lines, ensuring accurate part transfer.
5. Installation & Maintenance
5.1 Installation
- Modular Mounting: Brackets attach to standard conveyor frames (I - beam/C - channel) with bolts; no welding required.
- Sensor Setup: Mount sensors 1-2m from the roller (adjust per belt width) for optimal misalignment detection.
5.2 Maintenance
- Routine Checks: Inspect hydraulic oil levels (annual replacement recommended) and sensor cleanliness (quarterly).
- Component Lifespan: Hydraulic cylinders (≥5 years), roller bearings (≥3 years with proper lubrication), sensors (≥4 years in standard environments).
6. Customization Options
| Customization |
Options |
| Roller Surface Treatment |
Rubber - covered (food - grade available), ceramic - coated (for extreme wear) |
| Hydraulic System Pressure |
4.0MPa (for ultra - heavy - load applications) |
| Communication Interface |
PROFINET/EtherNet/IP for smart factory integration |
7. Compliance & Standards
- Safety: Complies with ISO 12100 (machine safety) and features overload protection to prevent structural damage.
- Quality: Manufactured per ISO 9001 standards, with 12 - month warranty for defects in materials or workmanship.
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